User guide FX5PRO COMPAQ

1 year ago
admin
6 minutes

Introduction

Dear Customer,

Thank you for purchasing our FX5Pro® product. Welcome to our community of professional users, where we always offer the best solutions and advantages for non-invasive repair.

The FX5PRO COMPAQ is a compact and versatile resin projection machine designed for the rehabilitation of pipes without the need for excavation. This equipment allows micro-resin coating on pipelines up to two floors high, utilizing an advanced guide push and rotation system for precise application.

This manual provides detailed information on the correct operation, maintenance, and safety recommendations to ensure optimal performance and durability of the FX5PRO COMPAQ.

The FX5COMPAQ Machine is the most versatile version of the FX5Pro® Series.

Featuring all the capabilities of its larger counterpart in a more compact body, it includes a push system for component projection and a guide rotation system on a Ø46 cm diameter reel, capable of holding guides up to 10 meters in length.

This more compact system operates with 20 bar push pressure, making it the perfect ally for micro-resin coating and medium-length pipe rehabilitation.

Thanks to its integrated Ø46 cm reel, which supports guides of up to Ø8 mm in diameter and 10 meters in length, the FX5COMPAQ Machine offers unmatched efficiency and autonomy levels. A compact and functional all-in-one solution, designed to meet any demand for non-invasive pipe repairs.

Its bottle holder system, compatible with metal bottles, allows the use of various products through its push mechanism, ensuring full adaptability to any challenge.

FX5COMPAQ includes:

  • Ultra-flexible guide, Ø8mm diameter – 10 linear meters.
  • x1 Metal bottle holder with a 2.5Kg capacity, 1:1 ratio.
  • x4 Refillable metal bottles, 2.5Kg capacity, 1:1 ratio (Ø84mm).
  • x10 Ø12mm connectors for hose connection.
  • x1 Set of (x2) Ø12mm hydraulic hoses, 2 meters in length.
  • x1 Dual-motor drying gun.
  • x2 Recharge pumps for metal bottles.
  • Repair warranty up to 3 years.
  • Specialized technical support.
  • Instruction manual.

Technical Specifications

Designed to deliver maximum efficiency and safety, this machine combines a robust structure with advanced technology to ensure optimal performance in various applications. Its compact and durable design facilitates handling, while its adjustment and control system provides precise operation, adaptable to different needs.

Equipped with features that enhance performance and user safety, it offers an intuitive and reliable user experience, making it ideal for demanding environments where precision and reliability are essential.

  • Machine weight only: 54 Kg
  • Dimensions: 40x90x53 cm
  • Design materials: Metal (steel, aluminum, duralumin, other alloys)
  • 46 cm diameter reel, 10 cm depth. Up to 10 linear meters.
  • Compatible with bottle holders and 2.5Kg metal bottles.
  • Adjustable push speed and direction.
  • Adjustable guide rotation speed.
  • High-performance 1100W air generator for projection.
  • Voltage: 230V
  • Emergency stop device.
  • Anti-failure stop sensor (smart stop).
  • Scratch-resistant PVC transport wheels with 180º rotation.
  • Noise level: ±46dB

Key components

A- Metal support handle with rubber wheels for tilting.
B – Control panel with digital touch screen.
C – Metal bottle holder.
D – Additional 220V power connector.
E – Reel with a capacity for 10-meter Ø8mm guides.
F – Guide holding support.
G – Scratch-resistant rear PVC wheels.
H – 360º rotating front wheels.

Control Panel

You can fully control the machine from the control panel manually and partially via the touch screen. The Emergency Stop button is available only manually via a physical button.

  1. EMERGENCY BUTTON: Press this button to perform an emergency stop of the machine.
  2. POWER BUTTON: Press to turn on the machine.
  3. SHUTDOWN BUTTON: Press to completely turn off the machine.
  4. BOTTLE ADVANCE/STOP BUTTON: Press to start the bottle advancement process. Press again to stop it.
  5. SPEED CONTROL BUTTON (ADVANCE/REVERSE):** Turn the potentiometer clockwise to increase the bottle advance/reverse speed. Turn counterclockwise to decrease it.
  6. BOTTLE REVERSE/STOP BUTTON: Press to start the bottle reverse process. Press again to stop it.
  7. GUIDE ROTATION BUTTON: Press once to start guide rotation. Press again to stop it.
  8. GUIDE ROTATION SPEED BUTTON: Turn the potentiometer clockwise to increase the guide rotation speed. Turn counterclockwise to decrease it.
  9. TOUCH SCREEN
  10. QR: Link to documentation.
    AIR GENERATOR ON/OFF: Press “ON” to turn on the air generator. Open the valves to control airflow. Press “OFF” to turn it off and close the valves.

Touch Screen

From the control panel’s touch screen, you can partially control the machine’s functions. Only the Emergency Stop button is available manually via a physical button.

LANGUAGE SELECTION
When you turn on the machine, the touch screen will start automatically. After the startup screen, you can select the display language (Spanish or English).

DIGITAL CONTROL PANEL (IDLE MODE)
Once the language is selected, the digital control panel will enter idle mode. In this screen, the movement and rotation systems will be off.

DIGITAL CONTROL PANEL (ACTIVE MODE)
When any movement or rotation system is activated, this section will illuminate, indicating the system is running.

ON-SCREEN INFORMATION
The screen will display progress and speed control of the bottle movement and guide rotation. Additionally, a safety indicator will notify if the bottles are under excessive strain.

Empty bottles

Only 25% capacity remaining

100% full bottles

Safety Indicator

Operating instructions

Step 1: Guide Assembly
Measure the guide length according to the sheath diameter (supports up to Ø8 mm). Secure one end of the guide to the reel using the FX5ProⓇ safety clamp. Carefully wind the guide onto the reel in an orderly manner, holding the other end securely.

Step 2: Bottle Holder Installation
Attach the bottle holder to the designated slots on the left side of the machine and secure it with the appropriate tool. Ensure the machine’s pistons are fully retracted before installing the bottle holder.

Step 3: Inserting Metal Bottles
Insert the pre-filled metal bottles into the holder, ensuring the valves are closed to prevent leaks. Prepare the hoses for product expulsion.

Step 4: Initialization
Plug the machine into a 220V power source and press the ON button on the control panel. Select the desired language and press confirm to begin.

Step 5: Guide Rotation
Press the START button on the control panel or touch screen under the “ROTATION” section to start the guide rotation. Adjust the rotation speed as needed. Press STOP to halt rotation.

Step 6: Bottle Advance & Reverse
Press the START/STOP button on the control panel or touch screen under the “CARTRIDGE” section to begin advancing or reversing the bottle holder.

Step 7: Machine Shutdown
Press OFF to turn off the machine completely, then disconnect it from the power source.

Safety

  • The FX5PRO COMPAQ must be operated only by qualified personnel trained in its use.

  • Always wear protective equipment, including safety goggles, gloves, and protective footwear.

  • Do not use the machine in extreme temperatures exceeding +90°C or below -15°C.

  • Avoid placing tools or objects on top of the machine while in operation.

  • Ensure that bottles are correctly secured before activating the system.

  • Never attempt to manipulate the internal components or electrical system while the machine is powered on.

Support

For maintenance and usage support of FX5ProⓇ systems, contact us:

Website: fx5pro.com
Technical Support Phone: +34 692870985
Email: soporte@fx5pro.com
Address: Calle Numa, 23. CP: 41089 Montequinto, Sevilla, Spain.

 

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